Platinised Titanium Rod supply to Korea (South) for Cathodic Protection Application

Platinized Titanium anodes are widely used for various applications including Impressed Current Cathodic Protection (ICCP) such as hard chrome plating, metal electroplating, electronics, semiconductor industry, chemical process engineering, electroplating, electro dialysis, electroforming (Conforming anodes), electrochemical sensing, electro winning and metal refining, electrolytic regeneration of chromic acid, sodium hypochlorite production, Electro synthesis of organic and inorganic chemicals Etc.,

This platinized titanium anode are highly competent to survive the atmosphere whereas high chemical and environmental corrosion risk exist such as.

v  Deep & conventional ground beds.

v  Jetties in fresh, brackish and salt-water electrolytes.

v  Water tanks.

v  Lock Gates.

v  Intake Screens.

v  Marine application.

Surface resistance of Platinized titanium anodes are very less by nature while compare conventional electrodes, so power efficiency of an entire process become superior.

Platinum layer on titanium substrate become stable during an entire design life, so this anodes are also known Dimensionally Stable Anode.

Platinized titanium anodes are manufactured with a titanium base structure, in the form of either plate, rod, wire, mesh or tube (or any shape as per request). Catalyst thick on surface: Platinum (in micron thick) 2.5 to 7.5; MMO (in micron thick) 8.0 to 10.0.

Advantages

v  Excellent corrosion resistance and catalytic activity

v  Low hydrogen evolution potential, can be utilized as both an anode and cathode

v  Great current efficiency

v  Reversible polarity

v  Excellent coating adhesion

Current Output: Current output is dependent on…

A] Coating catalyst

B] Wire size

C] Coating thickness

D] Substrate

E] Application

F] Design life

G] Temperature.

Anodes are available with the current output of 1.7 A to 13 A/each. Or the operational CD is over 50A / ft2. Anode Size: Available in six standard sizes of rod anodes as follows, 3.0 mm dia; 6.0 mm dia; 10.0 mm dia; 12.0 mm dia; 20.0 mm dia; 25.0 mm dia. Other sizes are available on request.

REFERENCE ELECTRODE

A reference electrode must have specific electrical, physical and chemical properties. It must facilitate the measurement of accurate pipe/soil/reference electrode potentials on pipelines. It must ideally have a stability that is sustainable for years. For this to occur it should not be polarized by the very low electrical current that will flow in a measurement circuit. The potential should be measured with a high impedance multi-meter or voltmeter.

Reference electrode allows you to measure the potential of the working electrode without passing current through it while counter (auxiliary) electrode allows you to pass current. If oxidation occurs at the working electrode, reduction using the same magnitude of current is sustained at the counter electrode and hence there is no current flow between working and reference electrode(high input impedance) enabling us to follow changes in working electrode potential accurately. This is not possible in a two electrode system although we can get crude values by using certain types of electrodes which can act simultaneously as working and reference electrode.

Tiaano supplying reference electrodes like zinc, AgAgcl for the pipeline, jetty etc.,

Our recent supply  of MMO Coated Cantilever anode and reference electrode to our Calcutta customer:

 For Enquiries please drop your email at dsa@tiaano.com|dsasupport@tiaano.com

MMO/Platinised Disc, Elliptical and Strip Anodes are grown explicitly for security of Dam and Navigation lock entryways. Since our disc, elliptical & strip anodes are intended to work in new, saline and seawater conditions - utilized in other appropriate applications incorporates marine designs, water tanks and vessels. With a discretionary essential seal spacer gasket, it very well may be utilized within pipes, siphons, water tanks or other bended surfaces as well.

Disc anodes can be installed in dividers of boat bodies, condenser/water box, siphon inward/outside attractions and release to safeguard for longer years. It will be protected with rubber treated form to safeguard from disintegration. While utilizing MMO covered rubber treated plate anode to safeguard the boat structure from ocean water consumption, outside flow are applied to change over high expected anodic locales on a boat frames to low-likely cathodic destinations This ensures that ship hull surface is protected from corrosion.

         For Enquiries please drop your email at dsa@tiaano.com|dsasupport@tiaano.com

The invention relates to the field of cathodic protection of reinforced concrete structures, and in particular to a design of discrete anode for cathodic protection suitable for being installed inside holes or slits made in the concrete. The anodes commonly used for the cathodic protection of reinforced concrete consist of a titanium substrate coated with transition metal oxides or other types of catalysts for anodic oxygen evolution.

Discrete anodes are not suitable for all applications, especially for thin concrete element or where the reinforcement is randomly spaced within a structure. The main area of application of discrete anodes would be thick reinforced concrete elements, such as beams, head stocks or piles in tidal/ splash zones where the application of ribbon anodes leads to grout acidification in most cases. Having in mind the long term durability of the cathodic protection components installed permanently in concrete and the importance of delivering a CP system with low maintenance.

FOR ENQUIRES PLEASE DROP YOUR EMAIL AT dsa@tiaano.com/dsasupport@tiaano.com

Mixed metal oxide anodes have been effectively utilized in hard-chrome plating. However long reasonable electrolytes are utilized, a totally without lead process is generally conceivable without over the top expenses by just supplanting lead anodes with Pt/Ti anodes. Plating anodes utilizing high-temperature electrolysis offers two extra environmental advantages: Considerably longer life expectancy in light of better sturdiness.

Nickel plating is the process of electrolytically depositing a layer of nickel onto a substrate. These nickel deposits are used for:

Wear resistance

Corrosion resistance

Hardness

Lubricity

Magnetic purposes

Corrosion is a natural process that converts a refined metal into a more chemically stable form such as oxide, hydroxide, carbonate or sulfide. It is the gradual destruction of materials by chemical or electrochemical reaction with their environment. Corrosion can be prevented by eliminating the oxygen or the positively charged hydrogen ions.

MMO coated tubular string anode are used to protect the pipe lines which is installed horizontal bed as well as vertical deep well with multi string /single string based on several design and field condition factors including current distribution requirements for different applications like Sea water, brackish water, sand etc.

These anodes connected to a DC power source, often a transformer-rectifier connected to AC power. In the absence of an AC supply, alternative power sources may be used, such as solar panels, wind power or gas powered thermoelectric generators. These tubular anodes are used to protect the pipelines from corrosion and rust.

Advantages:

• Lightweight/Durable
• High current output
• Low cost
• Dimensionally stable
• High cost performance

For Enquiries, please drop your email at dsa@tiaano.com|dsasupport@tiaano.com

Cathodic protection is the most common electrochemical technique used to prevent corrosion on pipelines, storage tanks, ship hulls, underground tanks etc. The process occurs when a DC current is passed through an anode and cathode so that the metal becomes cathodic and prevents corrosion.

Cathodic protection is one of the main technique to prevent corrosion. Cathodic protection is of two types they are Impressed Current Cathodic Protection (ICCP) and Galvanic Protection also known as DCCP. Cathodic protection systems protects a wide range of metallic structures in various environments.

Titanium tubular anodes are manufactured using titanium seamless tube and coated with platinum group precious metal mixed oxide coating.

Titanium tubular string for pipelines are arranged in ground beds either distributed or in a deep vertical hole depending on several design and field condition factors including current distribution requirements.

Mixed metal oxide based electro catalytic anodes are a different type of anodes when compared to conventional anodes. These anodes are dimensionally stable, long life anodes that are not consumed during the process of generating cathodic protection current.

Mixed Metal Oxide anodes are typically rated for a given output and life, for example 5 amps at 20 years. Within the normal range of current discharge for MMO anodes, this relationship is linear. The same 5 amp anode rated for 20 years of service would provide 40 years if only operated at 2.5 amps.

MMO piggyback anode is the flexible anode with a long life, which integrates the advantages of large current of MMO anode and excellent conductive performance. Due to its large current and small grounding resistance, it can be buried in the place far away from the anode structure.

MMO COATED PIGGY BACK FOR CATHODIC PROTECTION

MMO piggyback anode is the flexible anode with a long life, which integrates the advantages of large current of MMO anode and excellent conductive performance. Due to its large current and small grounding resistance, it can be buried in the place far away from the anode structure.

Piggy pack anodes are used to protect the tank bottoms. It’s the easiest method of cathodic protection which may not need a weld at site and also easy to handle and install. Piggy pack wire anodes connected with cable by the way of Crimping and sealing with mastic and heat shrink sleeve procedure. The piggy pack anodes are inserted in the jacket with coke fill to sustain the conductivity of the anodes in the place where we install for cathodic protection.

Cathodic Protection is accomplished by applying a direct current to the tank surface of the metal, which causes the electrochemical potential of the structure to shift from a corroding state to a polarized and non-corroding state.

For Enquiries please drop your email at dsa@tiaano.com|dsasupport@tiaano.com

We, Ti Anode Fabricators Pvt. Ltd., developed an extremely strong and electrically low resistance centre crimp connection, which ensures the lowest possible electrical resistance (less than 1.0 Milli Ohm) between the cables and anode tube. The Platinum group Mixed Metal Oxide coating is a crystalline electrically conductive coating that activates and enables a titanium substrate to function as an anode. Whether operating in fresh water, seawater, soil, or mud. MMO Coatings are extremely stable even in very low pH environments.

MMO titanium tubular anodes are coated with mixed metal oxide that has an extremely low consumption rate measured in milligrams per year. Unlike other types of anodes the consumption rate of MMO anode is negligible with the dimensions of the anode element remaining virtually unchanged during the operational service life of the anode. As a result, the power required to impress current will remain the same.

Cathodic protection system is a technique used to control a corrosion of a metal surface by making it the cathodic side of an electrochemical cell. Cathodic protection is an old and effective system that prevents forming rust in metal and helps in corrosion resistant. Corrosion  can be prevented by eliminating the oxygen or the positively charged hydrogen ions.

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MMO Coated Titanium Wire Anode is suitable for direct burial in fine sand, carbonaceous back fill or immersion in fresh or saline water.

The design life of the anode depends on the operating current in various applications from soil to seawater. The anodes are manufactured in three diameters: 1.0mm, 1.5 mm and 3.0mm. Due to the extremely low consumption rate of the coating (measured in terms of milligrams per year) at different current output, the projected life of the anodes varies from 15 to 50 years.

• Underground Storage Tank
• Above ground Storage Tank
• Ground Beds
• Pipeline
• Electrical Cable Shielding
• Water treatment equipment
• Canister Wire Anode

MMO COATED CANTILEVER

Vessels, pipelines, condenser box and tanks which are used to store or transport liquids can also be protected from corrosion on their internal surfaces by the use of cathodic protection.  By passing the DC current through the cantilever which is coated with platinum or MMO (mixed metal oxide) the cathode will be protected and could be monitor by the reference electrodes.

Tiaano supplying anodes as per the customer design and as well as our own design.

REFERENCE ELECTRODE

A reference electrode must have specific electrical, physical and chemical properties. It must facilitate the measurement of accurate pipe/soil/reference electrode potentials on pipelines. It must ideally have a stability that is sustainable for years. For this to occur it should not be polarized by the very low electrical current that will flow in a measurement circuit. The potential should be measured with a high impedance multi-meter or voltmeter.

Reference electrode allows you to measure the potential of the working electrode without passing current through it while counter (auxiliary) electrode allows you to pass current. If oxidation occurs at the working electrode, reduction using the same magnitude of current is sustained at the counter electrode and hence there is no current flow between working and reference electrode(high input impedance) enabling us to follow changes in working electrode potential accurately. This is not possible in a two electrode system although we can get crude values by using certain types of electrodes which can act simultaneously as working and reference electrode.

Tiaano supplying reference electrodes like zinc, Ag/Agcl for the pipeline, jetty etc.

For Enquiries please drop your email at dsa@tiaano.com|dsasupport@tiaano.com